Raychem xltrace system installation and operation manual for. Design, installation, inspection, operation and maintenance. Approvals and performance of the heat tracing systems are based on the use of tyco thermal controls specified parts only. Raychem hwateco installation and operation manual for.
Important for the tyco thermal controls warranty to apply, the instructions of this manual must be followed. For applications not specifically addressed, please contact your local representative. A complete electrical heat tracing system is much more than just the heating cable. Initial trace heater installation begin installing the trace heater at the proposed endofcircuit location, following the guidance in the isometric system diagrams if provided. Industrial heat tracing installation and maintenance manual. Lay out the trace heater on the pipe, at the 4 or 8 oclock position illustration b, securing it tightly against the pipe with attachment tape. Digitrace 920 series heat trace controller operator console.
Installation and maintenance manual trace heating uk. Industrial heattracing installation and maintenance. Industrial heattracing installation and maintenance manual. In this qrfs blog, we look at heat tracing systems, the different types, their pros and cons, installation and maintenance requirements, and major manufacturers. It can also be used for internal tracing of water drain lines. Usually they are supported by local assistance provided by the contractor or the local utility. We can provide a complete system from electrical transformer and heat tracer panel to power connection, heating cable, end termination, glass tape and warning labels. For over 50 years, they have recognized that innovation. The information contained in this document is subject to change without notice. Trace pipe fittings as shown to allow easy maintenance. Pressure testing of the pipe and installation of the instruments should be complete prior to the start of the heater cable installation. The raychem btv electric trace heating cable, qtvr electric trace heating cable, xtr electric trace heating cable and ktv electric trace heating cable, industrial range of self regulating systems are for hazardous, process control, temperature maintenance areas in nonsteam cleaning and applications subject to steam cleaning. For the pentair thermal management warranty and agency approvals to apply, the instructions included in this manual and product packages must be followed.
For marine applications or where moisture is a consideration, wintergard wet heating cable is the answer. R xltrace selfregulating pipe freeze protection system. Digitrace 920 series controller pdf manual download. For 3core cables, the kit also includes a conductive breakout and tubing for custom core length.
By submitting my contact details, i agree that i would like to receive periodic updates from thermon regarding product releases, new technologies and other thermon news. Meeting the needs of their customers is at the core of the pentair thermal management mission. Termination kits to fabricate a heat tracing circuit are not addressed in detail in these installation procedures. See table on page 27 and the xltrace system installation and operation manual h58033. Hwat system installation and operation manual h57548 important. Selfregulation makes the xl trace heating cable an energy miser. Design, installation and maintenance manual heat trace. Consult the design specification or raychem product literature for the tracing requirements for fittings and support. Apr 30, 2018 nvent raychem xmi heating cable installation guide. Digitrace 910 series heat trace controller installation and maintenance instructions for firmware versions up to and including v3. For information relating to the programming, installation maintenance and troubleshooting of other 920 series products, including the dual.
Pentairtyco heat trace medium voltage accessory supply. We offer easy access to thousands of raychem products as well as many other brands to meet your electrical supply needs. This includes nvent raychem btv, hbtv, qtvr, hqtv, xtv, hxtv, ktv, vpl heating cables and the appropriate raychem components. Use of the manual this installation and maintenance manual is for raychem selfregulating and powerlimiting heat tracing systems on thermally insulated pipes and vessels only. Heat trace s its selfregulating tracers should always be selected as a first option, with stabilised design as a second option controlled design occasionally, although it is the least safe form of. The aps4c snow switch when used with one, or more, compatible sensors automatically controls snowice melting heaters for minimum energy costs. View and download tyco frostex 9800 installation instructions and user manual online. Raychem xltrace system installation and operation manual. Use of the manual the installation and maintenance manual is for nvent raychem selfregulating and power limiting heating cable systems on thermally insulated pipes and vessels only. The raychem t100 is certified for use in atex hazardous areas zone 1, zone 21, zone 20. Since te s raychem was founded 60 years ago, as the first company to develop products using the new area of science called radiation chemistry, this family of products has been a global leader in material science, engineering, and manufacturing.
The safety and reliability of any heat tracing system depends on the quality of the. Introduction design guide and installation details for selfregulating heating cable principle of operation rscc selfregulating heating cables regulate their heat output in response to changes in temperature. Raychem brand selfregulating heating cables consist of two parallel conductors embedded in a heating core made of conductive polymer. Therefore, the sensor should always be fixed to the work piece. Why youll find our electric heat tracing systems all over the world, protecting people, processes and properties. Installation manuals search this extensive list to download detailed stepbystep instructions for virtually every product we sell.
Heat tracing for industrial, commercial, residential nvent. Pyrotenax mi cable industrial wiring installation manual. Raychem 5btv2ct raychem 5btv2ct self regulating trace heating cable for use in organic corrosive environments, fluoropolymer outer jacket for frost protection and temperature maintenance upto 65c. Design and installation for proper design and installation, use tracecal c pro design software or the design section of the industrial product selection and design guide h56550. An xl trace system includes the heating cable, power connection, splice, tee connections, controls, contactors, power distribution panels, accessories, and the tools necessary for a complete installation. This manual is designed for use with nelson heat tracing systems selfregulating heater products. Use of the manual this installation and maintenance manual applies to tyco thermal controls mineral insulated mi series resistance. Raychem 5btv2ct heat trace self regulating heating cable. Trace heating, tyco trace heating, electric trace heating. Raychem heatshrinkable medium voltage terminations ixsu.
See table on page 27 and the xl trace system installation and operation manual h58033. For more information contact your tyco thermal controls representative. Installation and maintenance instructions for firmware versions up to and including v3. Te connectivity and nvent, which are unrelated companies, both sell products under the raychem brand. Tyco thermal controls is capable of handling heat tracing projects of any size and scope. Raychem electromelt system installation and operation manual. Index product overview the digitrace 920 is a compact. We manage the heat you needtm at tyco thermal controls. For technical support call tyco thermal controls at 800 5456258. For information regarding other applications, design assis.
View and download tyco digitrace 920 series installation, operating and maintenance manual online. Heat shrinkable terminations ihvth ohvth lhvth application the te connectivity raychem heat shrinkable terminations are suitable for all climates, areas, and environments, even severely polluted areas, as well as for all installation conditions, including top feed installation our heat shrink accessories have been. Page 1 digitrace 920 series heat trace controller installation. The highly engineered conductive core increases its heat output when the temperature falls and decreases its heat output when the. This manual assumes that the proper heat tracing design has been completed according to the pipe freeze protection and flow maintenance design guide h55838. The installation must be compatible with local requirements applicable to electric heat tracing systems. Refer to installation instructions included with cable termination kits or contact thermon for specific instructions to fabricate heating cable. This installation manual will help you install a monitrace 200n heat tracing controller, as well as test and record installation of other system components. Tyco frostex 9800 installation instructions and user manual. Ensure fast and efficient hot water at the tap in large commercial buildings with nvent raychem hot water temperature maintenance hwat technology.
Xl trace selfregulating pipe freeze protection system. This installation handbook contains the criteria for installation including system design, handling, and storage of blazemaster cpvc piping systems in accordance with the applicable listingapproval agencies. Typical installation details for fixing heater to pipe fittings are shown below and across. Its higher heat output makes it ideal for use on a wide range of pipe diameters, such as on unheated water supply lines in parking garages.
Tyco digitrace 920 series installation, operating and. Also learn more about our monitoring products and connected solutions for virtually any application. If an installation manual becomes damaged or misplaced a copy can always be found right here. Also, refer to the industrial heat tracing installation and maintenance manual h57274.
Page 7 closedcell, waterproof thermal insulation with fireretardant, waterproof covering is used. How heating systems work an electric heating cable system uses the electric heater cable to replace the heat that is lost through the thermal insulation system. Not recommended by heat trace, due to the potential of a dangerous situation occurring when the sensor, without the knowledge of the user, becomes detached from the outer sheath. Heating cables and heat tracing systems from nvent raychem to secure the temperature of your flow, process or installation. If there are no trained jointers available locally, ordering installation services from us is the first choice. For the tyco thermal controls warranty to apply, the instructions that are included in this manual and product packages must be followed. The heating cable is installed per manufacturers instructions with approved tyco thermal controls connection kits. Use of the manual the installation and maintenance manual is for tyco thermal controls selfregulating and power limiting heating cable systems on thermally insulated pipes and vessels only.
Low total operating cost building operators are assured of optimal energy efficiency and low maintenance costs when an xl trace system is specified. Literature is available via the tyco thermal controls web site. Raychem self regulating heating cable installation youtube. This manual provides information pertaining to the installation and operation of the digitrace 920 series heat trace controller operator console. Lets begin by looking at when heat tracing is needed and the nfpa standards that govern this technology. Installation, maintenance and operation manual mineral insulated mi. Raychem heat shrinkable medium voltage terminations ixsufoxsuf for indoor and outdoor applications for polymeric cables up to 42 kv raychem indoor. Installation te has welltrained and experienced jointers who are able to carry out installation at construction sites. Certification pentair thermal management certifies that this product met its published specifications at the. Raychem supply your source for all raychem products. Pentair tyco heat trace medium voltage accessory supply is proud to represent pentair tyco heat trace. Self limiting self regulating heat tracing cable raychem rpg provides selfregulating heating cables that automatically adjust their power output to compensate for temperature changes. Heat trace installation manual pj438 communications.
This includes raychem btv, qtvr, xtv, and vpl heating cables and the appropriate raychem components. For the nvent warranty to apply, the instructions that are included in this manual and product packages must be followed. For information regarding other applications contact your tyco thermal controls representative. Design, installation and maintenance manual industrial electric heat tracing systems. This includes alloy 825 and copper sheath preterminated, seriesresistance mi heating cables and components. The installation of the electric heat tracing needs to be coordinated with the piping, insulation, electrical and instrument groups. For the tyco thermal controls warranty and agency approvals to apply, the instructions that are included in this manual and product packages must be followed. The instructions in this manual and the installation instructions included with the connection.
It should begin only after the majority of mechanical construction is complete. Low total operating cost building operators are assured of optimal energy efficiency and low mainte. By focusing on safety and utilizing the valueadded capabilities made available by raychem, pyrotenax, tracer, and digitrace products, tyco thermal controls heat tracing installations are. E100lr1 for 100120 v e100lr2 for 200277 v make sure voltage rating of light is the same as that of the heat tracing circuit. Heat traces evolution software will advise the setpoint temperature required in. Installation instructions process heating solutions. Xl trace applications identify which of the standard xl trace applications below pertain to your installation.
272 844 830 97 229 1504 743 382 1233 1029 643 1081 298 119 587 857 31 1168 927 145 1183 1501 560 1431 1253 1060 1064 1400 1266 1027 1057 1183 29 990 1443 1269 714 241 843 180 950 259 910